how its made

find out how we create the lightest cylinders on the market

The ultra-lightweight SAFER® composite cylinders were created in collaboration with Polish scientific institutions. The machines and software used in the production process were designed and created according to the criteria specified by the designers, allowing for a perfect fit to the production needs.
01

Raw material control

We perform control of all raw materials used in the production of SAFER® cylinders to ensure the highest quality of our products, meeting industry standards and requirements. The systematic control of raw materials allows us to detect potential defects or inconsistencies early on, enabling effective intervention and ensuring that our composite cylinders are reliable, safe, and meet the expectations of our customers.
02

Prefrom production

The production of SAFER® cylinders starts at the stage of manufacturing preforms for PET Liners. Our technology is based on years of know-how combined with advanced injection molding technologies, allowing for precise shaping and excellent preform quality, which is crucial in producing PET liners with high strength and aesthetics.
03

Liner Production

Extremely thin polymer liner made of high quality materials, features high barrier properties, demonstrating compatibility with a wide range of storage options for various substances while maintaining their purity and complete safety for the user. Our liner manufacturing technology allows it to be used for storage of various types of gases such as air, hydrogen, carbon dioxide, nitrogen, noble gases and other technical gases used in a wide range of industries.
04

Completing

This stage is a highly precise activity in production, where all components or parts of the product are carefully integrated together according to rigorous quality standards to ensure excellent coherence and functionality of our cylinders.
05

Wrapping

The stage of producing composite cylinders wrapping in the SAFER® brand is based on an original innovative technology, where composite layers are precisely applied to the surface of the polymer liner, providing exceptional strength, lightness, and safety, distinguishing these cylinders in the market as an innovative solution for high-pressure applications. Thanks to this technology, SAFER® cylinders are not only highly functional but also meet the highest quality standards, contributing to customer satisfaction and enhancing the brand's competitiveness.
06

Heating

The stage of curing the composite layer in high-pressure cylinders is a crucial production process, where the cylinders are subjected to the appropriate temperature and pressure in special chambers, causing the hardening and bonding of the composite layers, ensuring the ultimate strength and integrity of the structure. The curing process is precisely controlled to provide uniform and excellent material properties, contributing to the production of SAFER® cylinders with exceptional strength and safety, ideal for demanding applications in high-pressure gases and hydrogen industry.
07

Strength check

Hydrostatic testing of high-pressure cylinders is an essential stage in the production process, involving subjecting the cylinders to high pressure to verify their strength and integrity. The cylinders are filled with water or another fluid and then pressurized beyond their maximum allowable working pressure. During the test, the cylinders are monitored for any potential leaks or deformations to ensure they meet safety and quality requirements and can be safely used under appropriate operating conditions. Hydrostatic testing is necessary to ensure that high-pressure cylinders are fit for their intended purpose and comply with industry standards.
08

Finishing

The finishing process of SAFER® cylinders is a carefully executed stage of production that takes into account individual customer requirements and compliance with relevant norms and standards. In this phase, we focus on color options to provide a variety of choices that match customer preferences or meet specific designations for different applications. Additionally, we apply special protective coatings to ensure durability, corrosion resistance, and strength of the cylinders in various environments. Labels are meticulously applied, containing essential information and warnings to facilitate identification and safe use of the tanks. Accessories such as rubber covers or reflective tapes are also customized to meet customer needs, ensuring convenience in handling and transporting the cylinders. The entire finishing process aims to deliver SAFER® cylinders that are not only functional and safe but also meet the aesthetic and practical expectations of our customers.
09

Product inspection

The final inspection stage of SAFER® cylinders is a crucial moment before their introduction to the market, where each cylinder undergoes detailed scrutiny for quality, compliance with customer requirements, and necessary documentation. This process aims to ensure that every cylinder meets the highest safety and quality standards, guaranteeing product reliability and customer satisfaction.
10

Shipping to Customer

The last element of the SAFER® cylinders' production process is their preparation for shipping, which involves careful packing, labeling, and preparation of necessary documentation to ensure safe and efficient transportation to customers worldwide. This stage is crucial to ensure that the cylinders reach their recipients in perfect condition, ready for immediate use in various high-pressure applications.